Senior Manager – Process Engineering (Electronics)

  Clinical Research

Job title: Senior Manager – Process Engineering (Electronics)

Company: Wabtec

Job description: Wabtec Corporation is a leading global provider of equipment, systems, digital solutions and value-added services for freight and transit rail. Drawing on nearly four centuries of collective experience across Wabtec, GE Transportation and Faiveley Transport, the company has unmatched digital expertise, technological innovation, and world-class manufacturing and services, enabling the digital-rail-and-transit ecosystems. Wabtec is focused on performance that drives progress, creating transportation solutions that move and improve the world. Wabtec has approximately 27,000 employees in facilities throughout the world. Visit the company’s new website at: .

It’s not just about your career… or your job title…it’s about who you are and the impact you are going to make on the world. Do you want to go into uncharted waters…do things that haven’t been done to make yours and someone else’s life better? Wabtec has been doing that for decades and we will continue to do so! Through our people, leadership development, services, technology and scale, Wabtec delivers better outcomes for global customers by speaking the language of industry.

Mission: Key missions of the position:

As a Team Lead of Design Engineering Services (DES) & Electronics:

  • Manage the Electronics and Pneumatronics Small Factory Unit (SFU)
  • Manage the Test Bench Development (Manual & Semi-Automatic)
  • Responsible for development and maintenance of Automated Test Equipment (ATE)
  • Responsible for the deployment of Automation Solutions
  • Responsible for the Special Process – Crimping and Wiring Harness

Process Engineering

  • Establishment of new facility equipment’s and validation with process
  • Establishment of process for new products and process documents like process data sheet (PDS), operation data sheet (ODS), Assembly instructions sheet (AIS) etc.,
  • Implementation of TOT (Transfer of Technology) projects from our SISCO and gets approval from customer.
  • Preparation of assembly cell layout and plant layout.
  • Collaborate with Production team on day to day basis to assess & improve the existing processes.
  • Drive Production Capacity Enhancement
  • Develop best practices, routines, and innovative solutions to improve production rates and quality of output
  • Perform risk assessments
  • Budgetary Control for Capital Investment for project and existing products.
  • Preparing of Return on Investment (ROI) for each capital investments to make justification to Management.
  • Preparation of Make or Buy for new projects and existing products.
  • Preparation of PFMEA and control plan for new products
  • As a project core team member (CTM), you will work seamlessly with other CTM’s from various functions assigned to the project under the leadership of your project manager
  • Manage of Customer FAI of the new project
  • You will discharge your duties in a very efficient manner such that all the Project milestones are achieved, Contract Margin is respected and the QCD parameters are met, if not exceeded.
  • You must demonstrate agility such that the Projects are executed in a manner that will ensure repeat orders from the same Customer
  • M3(ERP) Implementation (MBOM Creation and Standardization 95% Data Accuracy)
  • Oversee the Automated Test Equipment (ATE) development and maintenance troubleshooting
  • Support During the Customer FAI / Audit & Auditee during Internal Audits / Process Audit
  • Support to Bids & Tenders team (Process Engineering Responsible) on the SMH & NRC
  • Responsible for the Process Change Management based on ECR/ECO and PCR/PCO
  • Sustain of IMS & IRIS system
  • Ensure operations follow the safety and quality standards

Test Benches

  • Manage and Support for development of Test benches using LabVIEW, PLC programming
  • PLC Programming corrections & improvements on existing Test Benches
  • Test Bench Troubleshooting & Support for the Existing Test benches available
  • Establish/Perform Preventive Maintenance as per Schedule
  • Plan & Maintain the Critical Spares for the test benches
  • Ensure Test Bench Availability for Production with target MTBF & MTTR
  • Calibration of Test Benches

Automation

  • Conceptualize and develop Low-cost automation solutions
  • Co-ordinate and Deploy the LCAs
  • Deploy IoT systems and Support for Industry 4.0 deployment

Special process Management of Wiring & Crimping:

  • The Process owner has the authority to instruct and make decisions independent from production.
  • The area of responsibility includes:
  • Requirement review and feasibility confirmation during tender phases.
  • Design review (when applicable).
  • Material specification.
  • Participation to: Participation to equipment and tools definition.

Participation to process and product audits.

Participation to Quality Records definition.

Participation to Surveillance Plan & Control Plan definition.

QRQC Step 2 Process, and to the Standardization committee

  • Validation of:
  • The Wabtec site local guidelines, specifications, procedures and work instructions.
  • Equipment and tools (including Testing Equipment).
  • Qualification of the personnel involved in the special process
  • Qualification of the special process.
  • Qualification of the special process transfer (PCR Process).
  • Evaluation (risk assessment) of PCR/ECR involving the special process.
  • Evaluation (risk assessment) of concessions involving the special process.
  • Production planning and start up, especially for new products
  • Process and product audits
  • Nonconformities and corrective actions
  • Identification and traceability
  • Quality records
  • Knowledge management: The Special Process Owner supports production transfer when special processes are impacted. The Special Process Owner can support other production sites with his expertise

People Management: YES; If People Management, how many employees are managed? Number of people : 6

Budget Management: NO

Required Candidate Profile: Education/Training (What education and education level are necessary for the position)

B.E / M.E with Electronics as core subject

Professional Experience: How many years of professional experience in a specific professional area are required for the position? 12-14 Years of Experience in the Process Engineering, Pnuematics and Electronics Products

Key Competences (Transversal/Professional)

Competence & Level

Experience in Process Design and Deployment – Expert – can teach others

Working knowledge of IPC-A-600 / IPC-A-610 /i IPC / WHMA-A-620 Standards – Expert – can teach others

Working knowledge of electronics product assembly (PCBA and product level) – High

Team Management- High

PLC, LabVIEW programming – High

Experience in IoT devices – High

Technical knowledge on the Special Process management – High

Proven ability to identify, assess and solving highly technical problems – High

Ability to manage projects independently – High

Technical writing ability – High

High-level skill in IT and systems operations – High

Good Experience in CAD/AutoCAD Systems – Intermediate

Conversant with IMS, IRIS quality systems – High

Familiarity with applicable health and safety regulations – High

Wabtec Corporation is committed to taking on the world’s toughest challenges. In order to fulfill that commitment we rely on a culture of leadership, diversity and inclusiveness. We aim to employ the world’s brightest minds to help us create a limitless source of ideas and opportunities. We believe in hiring talented people of varied backgrounds, experiences and styles…people like you! Wabtec Corporation is committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or expression, or protected Veteran status. If you have a disability or special need that requires accommodation, please let us know.

Expected salary:

Location: Tamil Nadu

Job date: Tue, 12 Jul 2022 22:28:09 GMT

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