Job title: Manager – Manufacturing Engineering & Operations (15-20 yrs)
Company: Kilpatrick
Job description: – To design manufacturing process and implement on shop floor for 2 plants.
– Design operational resources effectively & efficiently to meet customer schedules and company objectives of Qlty., Cost, Deliveries, Development, Safety, Employee morale & Environment.
– Implement ERP (Enterprise Resource Planning) software for the manufacturing process.
Manufacturing Engineering Management
– Deciding best Manufacturing Strategy by objective study of options with data.
– Manufacturing process designing and its implementation on shop floor.
– Design and implementation of Machine Layout, Batch size decision, Production Aids and Production toolings.
– Carry out Production trials for New Business Opportunity sizes and ensure to meet Product & Process standards.
– Undertake projects for Cost reduction, Cycle Time reduction, Process Stability improvements, Kaizens, Problem solving and for reducing Customer complaints.
– Implementing ERP software for Manufacturing process in current plant and in new plant (project stage).
– Identify bottleneck operations in plant and undertake projects to balance all mfg. operations
– Design system improvement points/projects based on internal& external quality defects data.
– Undertake projects for improvements in hourly production capacity, production costs, manpower cost, rejection/ rework, wip/ FG mgt., MTTR & MTBF of machines, spares mgt., spare cost control and R&M cost control.
– Improve safety on shop floor,building safe work culture&Implementing ISO 14001, 45001 & 50001.
– Work experience in TS16949 is must.
– Must show flexibility to adapt to Japanese way of working towards planning, execution & achieving targets.
– Lead cost reduction projects and achieve company budget targets.
– Motivate mfg. team to undertake quality circles, small group activities aimed towards cost reduction, rework / rejection reduction, CT reduction, Kaizens, ergonomic improvements& Layout improvements by benchmarking other group plants.
– Introduce Low-cost automations&Enhance automations.
– Identify bottle neck operations and work toward de-bottlenecking.
– Undertake energy saving projects to enhance EHS performance
– Support entire productioncycle from PPC planning to packing stages. Effective coordination amongst PPC, Prodn, Maint, QA and other support functions to realise company goals.
– Support in analysis and CAPA implementation for resolving customer complaints
– Prepare MIS on daily, weekly & monthly basis as per company systems
– Cooperate with Business Development programs to achieve NBO plans on first time right basis
– Introduce Kanban, JIT / JIS and other lean mfg. systems
– Undertake to participate in external competitions for quality / cost improvements & Kaizens.
– Ethicalconduct in all areas of workis must.
Expected salary:
Location: India
Job date: Wed, 31 Aug 2022 02:22:40 GMT
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