Job title: Manager – Manufacturing Engineering
Company: BorgWarner
Job description: The incumbent would be leading a team of ME Engineers & Technicians and would be responsible for managing work schedules and budgets related to existing manufacturing process engineering, establishment and sustaining / improving lean manufacturing systems and responsible for PQCDMES targets.
Key Roles & Responsibilities
- Maintaining manufacturing operation sequences, specifications, equipment, requirements for production/assembly of products.
- Maintain and control the established quality management system documents line Process flow, PFMEA, Control plan and SOP in the production phase respecting IATF 16949 standards
- Accountable for BSC metrics like OEE productivity improvement , Safety, Quality and Scrap.
- ME Responsible for customer complaints 8D interim containment actions(ICA) and permanent corrective action(PCA) closure.
- Drive continuous improvement (CI) projects through Lean Management in the assembly line.
- Capital budgeting for repair , replacement and CI projects
- Troubleshoots manufacturing problems and implementing sustainable corrective actions and implement SPC, poka-yoke and other Process capability monitoring tools reducing process variation
- Process development for Jigs, fixtures preferably with automation as feasible. Tool trials & establishing production of component manufacturing & assembly of products.
- Conducts cost analysis to determine the feasibility of proposed changes. Reviews alternatives to reduce costs without sacrificing quality.
- Promotes culture of continuous improvement and implements lean manufacturing techniques.
- Be part of BW ETTS Manufacturing council and implement Best Practices Develop and maintain all standard manufacturing processes relating to process development, equipment design, change management and process.
- Leads in the following areas: methods, tools, jigs and fixtures, equipment, product and tooling cost estimates, work simplification and method improvements.
- Knowledge in SAP desirable (Production module).
- Suggesting and implementing process improvements to maximize the capacity utilization and thereby achieving production targets.
Job Requirements & Qualifications (Education & Experience)
- Bachelor’s degree in Mechatronics or ECE 15 to 20 years in manufacturing engineering /process development experience or equivalent experience.
- 6 Sigma Black belt certified and a motivated personnel to solve problems and coach others
- Lean manufacturing tools and techniques implementation exposure.
- Manufacturing traceability and Industry 4.0 knowledge and exposure.
- Experienced in handling Automatic and Semi-automatic assembly lines, Familiar with assembly of electromechanical assemblies, plastics Injection Molding.
- Ability to manage multiple priorities and guide team on right priorities.
- Good communications skills – written and oral. Must have very strong interpersonal skills to deal with all level of employee.
- 3D CAD experience required.
- TPM & Lean Manufacturing principles and structured problem solving (e.g. 8D, A3, Red X etc.) required.
- Familiar with reliability expectation of all checking and test equipment’s
- Experience in handling utility maintenance and facility infrastructures are added advantage.
Internal Use Only: Salary
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Expected salary:
Location: Chennai, Tamil Nadu
Job date: Wed, 06 Jul 2022 05:06:44 GMT
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